In machining production lines, the level of automation in the workpiece unloading process directly impacts the overall production pace and personnel allocation. To improve the automation level of its unloading process, an automotive parts manufacturer partnered with Tongli Industrial to introduce a cantilever gantry robot system for workpiece unloading.
Tongli developed this cantilever gantry robot system specifically for the fast-paced unloading operations and diverse workpiece specifications. The system utilizes a high-strength aluminum alloy structure, with a cantilever design that saves space while simultaneously covering multiple unloading stations. Equipped with intelligent vision recognition and a flexible gripping device, the system adapts to various workpiece unloading needs.
The system’s core advantages include:
Cantilever structure for space saving and adaptation to compact workshop layouts;
High-precision positioning with a repeatability of ±0.1mm;
Flexible gripping system adaptable to various workpiece shapes;
Intelligent vision recognition for automatically determining workpiece posture and position.
This system showcases Tongli’s technological strength in the field of automated unloading. The robot employs a servo control system, ensuring smooth operation and precise cycle time. The intelligent control system works collaboratively with machine tools, conveyor lines, and other equipment to achieve a fully automated material unloading process.
Implementation Benefits:
Material unloading efficiency increased by 50%, cycle time reduced to 15 seconds;
Labor costs reduced by 60%, achieving unmanned material unloading; product consistency improved, reducing human-caused damage;
Equipment utilization rate increased to 88%, achieving continuous operation.
