As an automated equipment, fully automatic truss manipulators have shown many advantages in modern industrial production:
1. High efficiency and high cost performance:
It can realize automatic grasping, handling and loading and unloading of workpieces, greatly improve production efficiency and save labor costs.
Compared with articulated robots, it usually has higher load capacity and lower manufacturing cost, especially suitable for occasions where heavier workpieces need to be handled.
The installation, operation and maintenance costs are relatively low.
2. Stability and high precision:
Based on the rectangular coordinate system, the motion parameters are simple and the repeated positioning accuracy is high. Some products can reach up to ±0.05mm or even higher.
The structural design enables it to maintain high stability during long-term operation.
3. High strength and reliability:
It can adapt to the 7×24-hour uninterrupted work requirements and meet the continuity requirements of industrial production.
The transmission part often uses servo motors to drive high-reliability components such as steel guide rails and roller bearings.
4. Simple operation and easy maintenance:
Based on the rectangular coordinate system, motion control is relatively simple and easy to program and operate.
Usually, modular design is adopted, and the parts have good interchangeability and versatility, which is convenient for installation and replacement, and is conducive to repair and maintenance.
5. High flexibility and customizability:
Non-standard customization can be carried out according to customer needs, and the travel can be flexibly adjusted to meet the needs of different workstations and processes.
The electrical and programming adopts a highly flexible design mode, which is compatible with a variety of products and can achieve rapid production change.
6. Easy to integrate and expand:
It can be easily integrated with other automation equipment (such as CNC machine tools, conveyor lines, testing equipment, etc.) to build a fully automatic production line.
The modular design is also convenient for functional expansion and production line transformation.
7. Improve working environment and safety:
Liberate workers from heavy and repetitive handling work, reduce labor intensity, and improve working conditions.
Reduce the uncertainty caused by manual operation and improve the safety of the production process.
8. Improve product quality:
Precise positioning and stable operation help improve the processing and assembly accuracy of products and ensure the consistency of product quality.
Application areas:
Fully automatic truss manipulators are widely used in the following industries and scenarios:
Machine tool loading and unloading: Cooperate with CNC machine tools and other equipment to realize automatic loading and unloading of workpieces and build automated processing units.
Automated production line: Applied to various automated production lines for the handling, assembly, and testing of workpieces.
Warehousing and logistics: Used for automatic stacking, destacking, and handling to improve warehousing efficiency.
Automotive parts manufacturing: Realize automation in the processing and assembly of automotive parts.
Consumer electronics manufacturing: Used for the assembly, testing, and handling of electronic products.
New energy lithium battery manufacturing: Applied to the production and assembly of batteries.
Metal processing: Used for the handling and processing of metal workpieces.
Construction machinery: Used for the handling and assembly of large components.
Food industry: Used for food packaging and handling, etc.
In short, fully automatic truss manipulators, with their high efficiency, stability, high precision, easy operation, and flexibility, play an increasingly important role in promoting the process of industrial automation, improving production efficiency, and product quality.
