Automatic Manipulator

Bag Pallet Lifter Palletizer

Product description

A Bag Pallet Lifter Palletizer refers to automated or semi-automated systems designed to lift, orient, and stack bags (sacks) onto pallets. These systems are essential in industries like agriculture, chemicals, and food production, where manual handling of heavy bags (often 20kg to 50kg) is a major safety and efficiency bottleneck.

1. Automated Bag Palletizers

These systems take bags directly from a conveyor belt and stack them according to a pre-programmed pattern.

Type Best For… Key Feature
Robotic Palletizer Flexibility and multi-line use.
Uses a robotic arm with a specialized gripper to handle different bag sizes and complex patterns.
High-Level Palletizer High-speed, high-volume production.
Bags are conveyed to a high platform, formed into a layer, and then dropped/pushed onto the pallet. Very fast (up to 40+ bags/min).
Low-Level Palletizer Medium speed and tight spaces.
Operates at floor level. Easier to maintain and more affordable than high-level systems, though slower.

2. Bag Lifters (Ergonomic Manual Solutions)

If your goal is to assist a human operator rather than replace them, you are likely looking for a Vacuum Tube Lifter.

  • How it works: A vacuum pump creates suction in a large tube. The operator uses a handle to move the bag, and the vacuum does 100% of the heavy lifting.

  • Benefits: Prevents back injuries, allows one person to do the work of two, and can handle porous bags (paper, plastic, or woven).

  • Reach: Often mounted on a jib crane or a bridge crane to cover a wide palletizing area.

3. Key Features to Look For

  • End-of-Arm Tooling (EOAT): For robots, the gripper is crucial. Finger grippers wrap around the bag to ensure it doesn’t slip, while vacuum grippers are better for plastic/non-porous bags.

  • Bag Flatteners: Before palletizing, bags often go through a “flattener” (two conveyors pressing the bag) to redistribute the contents. This creates a flatter bag and a much more stable pallet stack.

  • Layer Squaring: High-end palletizers use “squaring plates” to push the bags together on all four sides before placing the layer, ensuring no overhang.

4. Industry Applications

  • Food & Beverage: Flour, sugar, grains, and pet food.

  • Construction: Cement, grout, and sand.

  • Chemical/Agri: Fertilizers, plastic pellets, and seeds.

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Company Work Process

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EASY TRANSFER
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ACCURATE CONTROL
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STRONG APPLICABILITY
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EASY TO OPERATE
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MULTI DIRECTIONAL OPERATION
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SAFE AND EFFICIENT
How It’s Work

SERVICE PROCESS

Free Program

Based on the product information, usage conditions, installation site environment, and layout provided by the customer, we provide customized solutions for free.

Site investigation

For complex on-site conditions or special workpieces, Tongli can provide on-site investigation and measurement services to make appropriate solutions.

Professional production

All accessories have passed factory testing and meet specifications, enabling continuous and unobstructed operation.

On site installation

Having a professional equipment installation team, with excellent skills and tools, we provide fast and reliable robotic arm installation services.

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Factory Info

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