In the production process of door and window glass, loading and unloading is a very important link. The traditional manual loading and unloading method has problems such as low efficiency, high labor intensity, and easy scratches. The use of manipulators for loading and unloading can effectively solve these problems and improve production efficiency and product quality.
Advantages of manipulators in loading and unloading of door and window glass
Improve efficiency: The manipulator moves quickly and accurately, can realize fully automated operations, and greatly improve production efficiency.
Ensure quality: The gripping force of the manipulator is controllable to avoid glass breakage caused by human operation and ensure product quality.
Improve the working environment: The manipulator can replace manual labor to complete heavy and repetitive labor and improve the working environment of workers.
Flexible adaptability: The manipulator can realize various complex movements through programming and adapt to glass of different sizes and shapes.
Reduce costs: In the long run, the manipulator can reduce labor costs and improve production efficiency.
Application scenarios of manipulators in loading and unloading of door and window glass
Glass cutting and unloading: The manipulator removes the cut glass pieces from the cutting machine and places them in the designated position.
Glass cleaning and drying: The robot puts the glass pieces into the cleaning machine for cleaning, then takes them out and places them in the drying area.
Glass film application: The robot applies the pre-cut film material to the glass and compacts it.
Glass assembly: The robot assembles the glass pieces and profiles into door and window components.
Finished product storage: The robot places the finished doors and windows at the designated location or on the conveyor belt.
Composition of the door and window glass loading and unloading robot system
Robot body: Including joint type, rectangular coordinate type, etc., selected according to actual needs.
End effector: Usually a vacuum suction cup is used to avoid scratching the glass surface.
Control system: Control the movement of the robot to achieve automated operation.
Visual system: Used to identify the position and posture of the glass and improve positioning accuracy.
Conveying system: Used to convey glass and finished products.
Selection of door and window glass loading and unloading robot
Load capacity: Select the appropriate load capacity according to the weight of the glass.
Working range: Select the appropriate working range according to the layout of the production line.
Accuracy: Select the appropriate accuracy according to the dimensional tolerance requirements of the glass.
Speed: Choose the appropriate speed according to the production cycle requirements.
Repeatability: For processes that require high-precision positioning, repeatability is an important consideration.
Precautions for loading and unloading manipulators for door and window glass
Safety protection: Because glass is fragile, safety protection devices need to be set to prevent glass from breaking and injuring people.
Sealing of vacuum suction cup: Ensure the sealing between the vacuum suction cup and the glass to prevent the glass from falling.
Motion trajectory planning: Avoid collision between the manipulator and surrounding equipment.
Regular maintenance: Regularly check and maintain the manipulator to ensure its normal operation.